South facing entrance canopy roof. Years of sun and the elements have taken a toll on
the tile and certain wood frame components.
Many attempts had been made to repair the roof tiles and limit bird and rodent infestation.
Ice, snow and freezing temperatures have caused significant deterioration of the trim and
wood frame elements.
On the underside, badly deteriorated roof deck and structural elements as evidence of
chronic water infiltration.
Once the roof and decking were removed, the extent of the structural damaged was
found to be more than anticipated. All decking and framing needed to be replaced.
Once a pattern was made from an existing rafter, new douglas fir timbers were milled in
the shop with the reproduced detail. The pieces were left long to allow for fitting on site.
All new wood is primed and or sealed on all surfaces.
A new douglas fir carrier beam was installed on which to fix the new rafters. A crown
molding detail was secured to the rafter tails set to accept the new roof deck. The balance
of the frame was found to be sound and intact and required just minimal repair and painting.
With all new woodwork complete, W. R. Grace Ice & Water Shield covers the deck and
rising wall under the counter flashing, ready for new roof.
The replacement of the spanish tile was not an option on this project. In an effort to
replicate the tile look with a long lasting, low maintenance product, we choose a shop
fabricated metal roof assembly. The blocking seen here is required to support the metal
pans and caps of the roof.
The simple but effective design is made up of a pan section, cover section and end cap
as indicated. Dan is putting the finishing touches on the roof by securing the existing
counter flashing over the new panels.
The roof complements the architecture of the building. It mimics the longitudinal lines
of tile, while adding a true canopy feel, not unlike what one may see in a spanish market.
